The Benefits of Using a 12 Volt Hydraulic Power Pack

Introduction to 12 Volt Hydraulic Power Packs

Hydraulic power packs are the driving force behind a multitude of different operations and have been for many years, providing a reliable source of power that can be channelled to accomplish different tasks. A 12 volt hydraulic power pack offers particular advantages in terms of size, portability, and power consumption. In this discussion, we will explore these systems, tapping into the traits that make them an indispensable tool for applications where perhaps a lack of space, or constrictions on weight are an issue.

A brief selection of the applications these packs are suitable for is shown below:

• Industrial Sector: Used in presses, hoists, compactors and machine tools
• Automotive: Suspension, camper vans, doors and lifts
• Marine: Doors, bridges and cranes
• Agriculture and construction machinery

Above: A scissor lift, a common application for the 12 volt DC Hydraulic Power Packs.

Compact Design and Mobility

One of the most significant advantages of the 12 volt hydraulic power packs are their compact design. This allows for easy integration into smaller spaces, making them ideal for applications where space is a premium. The mobility afforded by these systems is a key selling point, allowing for easy relocation and adaptability to different processes within the their environment, for example, these power packs are perfect for use on small boats. 

Enhanced Control and Precision

Precision and control are vital in any industrial application. 12 volt hydraulic power pack systems, when integrated with Hydronit's Smart Power Unit Technology, can offer superior control of operation with the integrated smart sensors for pressure and temperature. The core of the Smart Power Unit Technology, the HPC (Hydraulic Process Computer) is a programmable computer that integrates input ports, sensors, double processors, a CPU to enable safety features and much more. This allows machines to function at optimal levels and can allow the user to significantly enhance the quality of output, especially in processes requiring meticulous attention to detail.

Above: An exploded view of the Hydronit Smart Power Unit Technology.

Quiet Operation and Reduced Environmental Impact

As industries strive to reduce noise pollution and create safer work environments, the low noise output of 12 volt hydraulic power packs becomes increasingly attractive. These systems operate at a significantly lower decibel level than larger hydraulic systems, contributing to a more pleasant and less disruptive environment. Additionally by virtue of their smaller size as well as their ease of component replacement (rather than scrapping the whole system!!) they contribute to a smaller environmental footprint, aligning with the growing trend of green manufacturing principles. Hydronit, Zeus Hydratech's manufacturing partner for 12v power packs, operate a sustainable factory using almost no fossil fuels, utilising solar panels for much of their electrical power.

Reliability and Durability

The industrial sector demands reliability and durability in all its processes and equipment. The robust design of these 12 volt hydraulic power packs ensure that they can withstand the rigours of varous different uses and operate under challenging conditions. This reliability reduces downtime and maintenance costs, boosting productivity and lengthening the lifespan of the system.

Flexible and Customisable Solutions

Different industrial applications have varying requirements, and the adaptability of 12 volt hydraulic power packs is a significant benefit. These units can be customised to meet specific needs, whether that's a particular pressure rating, flow rate, or any other technical specification. Through Hydronit, these 12 volt systems have a vast amount of different options for electric motor, gear pump, different valves, pressure switches & gauges, tanks, manifolds and more. At Zeus Hydratech Limited, we specialise in tailoring these products to the unique demands of our clients, ensuring that the benefits of using 12 volt hydraulic power packs are fully realised.

Final Thoughts on 12 Volt Power Packs

Incorporating a 12 volt hydraulic power pack into your operation can lead to widespread advancements in efficiency, control, and cost-effectiveness. As industries continue to evolve and search for more unique solutions, these power packs stand out as a viable solution. The aforementioned benefits highlight how 12 volt hydraulic power packs can become a critical component for optimising industrial processes in today's competitive marketplace